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S5-200 4-20mA Output 21mm-in-resolution Level Sensor with Built-in PCB on The Head Unit for Vehicle Fleet Management

Product IntroductionThe S5-200 stainless steel 304 fuel tank level sensor with a 4-20mA output is a highly durable and reliable solution engineered specifically for commercial vehicles, generator sets, and comprehensive vehicle fleet management systems. Designed to provide continuous and precise liquid level monitoring, this sensor integrates seamlessly into modern telematics and industrial control architectures. By delivering accurate fuel data, it helps fleet operators optimize fuel consumptio
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The S5-200 stainless steel 304 fuel tank level sensor with a 4-20mA output is a highly durable and reliable solution engineered specifically for commercial vehicles, generator sets, and comprehensive vehicle fleet management systems. Designed to provide continuous and precise liquid level monitoring, this sensor integrates seamlessly into modern telematics and industrial control architectures. By delivering accurate fuel data, it helps fleet operators optimize fuel consumption, detect anomalies, and improve overall operational efficiency across diverse deployment environments.

Rugged Stainless Steel 304 Construction

Crafted from premium high-quality stainless steel 304, this sensor offers excellent corrosion resistance and exceptional mechanical durability. Industrial applications and mobile equipment often operate in harsh environments where fuel tanks are continuously exposed to extreme weather conditions, heavy vibrations, and aggressive fluid contaminants. The robust stainless steel 304 housing ensures that the sensor maintains its structural integrity and measurement accuracy over a long operational lifespan, significantly reducing the need for frequent maintenance and lowering the total cost of ownership for procurement teams.

Built-in PCB on The Head Unit & 4-20mA Output

A key technological advantage of this level sensor is the built-in PCB on the head unit. By housing the core signal processing electronics directly within the compact head unit, the design maximizes space efficiency while shielding sensitive components from external environmental stress. This integrated approach ensures immediate signal conversion at the source. Furthermore, the industry-standard 4-20mA output provides highly stable analog data transmission over long distances. The 4-20mA current loop is inherently resistant to electromagnetic interference (EMI) and voltage drops, ensuring that your Programmable Logic Controllers (PLCs) or fleet tracking dashboards receive uninterrupted, high-fidelity fuel level readings.

Typical Deployments and Application Scenarios

Thanks to its versatile design and reliable signal output, this level sensor is highly adaptable to a wide range of industrial, commercial, and mobile applications. Typical deployments include:

  • Petrochemical storage tanks, fuel depots, and pipeline custody-transfer points: Providing critical inventory monitoring and overflow prevention in demanding oil and gas infrastructure.
  • Water-treatment clarifiers, borehole wells, and lift-station wet wells: Ensuring precise liquid level control and reliable operation in municipal or industrial water management facilities.
  • Diesel day-tanks for gensets and offshore rigs where EMI is severe: Delivering stable analog signals even in environments dominated by high electrical noise and heavy machinery.
  • Food & beverage silos with hygienic tri-clamp fittings: Supporting sanitary processing requirements while maintaining accurate and continuous volume measurement.
  • Mobile plant (excavators, locomotives) feeding PLC or SCADA DCS via 4–20 mA analog cards: Integrating effortlessly into heavy equipment control systems to optimize fuel usage and enhance mobile asset tracking.

Whether you are upgrading stationary industrial storage facilities or implementing an advanced vehicle fleet management network, this 4-20mA output level sensor delivers the reliability, environmental resilience, and signal stability required to support critical operational decisions.

The following technical parameters provide precise physical, electrical, and mounting specifications for the S5-200 level sensor. This data is intended to assist engineers and procurement teams in verifying model selection and ensuring exact compatibility with specific vehicle fleet management systems and tank structures.

Model # S5-200
Length 200mm from the bottom to the edge of head unit, 110mm~3000mm is customizable
Material Stainless steel probe and NBR float
Output 4-20mA
Resolution 21mm in resolution (default)
Float dimension 35*32 NBR
Mounting SAE-5 hole flange
Cable length Default length is 460mm without connector; length is customizable

Note: Customization options for the probe length (ranging from 110mm to 3000mm) and cable length are available upon request to accommodate varying tank dimensions and specific installation requirements.

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