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S5-200 Stainless Steel 304 Fuel Tank Level Sensor of Resistive Output for Commercial Vehicle And Genset

Product IntroductionThe S5-200 fuel tank level sensor with resistive output is engineered as a highly dependable measurement solution tailored specifically for the demanding operational needs of commercial vehicles and generator sets. Fuel monitoring is a critical aspect of continuous power generation and fleet management, requiring components that maintain consistent performance over extended periods. By integrating proven resistive output technology, this sensor provides stable fluid level rea
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The S5-200 fuel tank level sensor with resistive output is engineered as a highly dependable measurement solution tailored specifically for the demanding operational needs of commercial vehicles and generator sets. Fuel monitoring is a critical aspect of continuous power generation and fleet management, requiring components that maintain consistent performance over extended periods. By integrating proven resistive output technology, this sensor provides stable fluid level readings, helping operators maintain optimal fuel management and prevent unexpected equipment downtime.

Premium Material and Structural Integrity

Crafted from Stainless Steel 304

A standout feature of this level sensor is its construction from industrial-grade stainless steel 304. In fuel storage and transportation, internal components are constantly exposed to chemical interactions and potential moisture. The stainless steel 304 material offers strong corrosion resistance, effectively preventing rust formation and structural degradation over time. This material choice not only extends the operational lifespan of the sensor itself but also protects the entire fuel system by preventing metallic contaminants from degrading the fluid supply.

Dependable Performance in Harsh Environments

Commercial vehicles and heavy-duty generator sets rarely operate in controlled indoor settings. They are frequently subjected to severe weather conditions, fluctuating temperatures, and continuous mechanical vibrations. This stainless steel fuel level sensor is purposefully constructed to withstand these harsh environments. The solid structural design protects the internal resistive elements from external contaminants, dust, and moisture ingress. Whether navigating diverse climates on the road or exposed to challenging outdoor elements on a construction site, the sensor maintains its structural integrity and measurement stability. By resisting the physical wear and tear associated with heavy industrial use, it reduces the frequency of replacements and lowers overall maintenance costs.

Stable Resistive Output for Reliable Monitoring

The resistive output mechanism utilized in this sensor is recognized for its straightforward, dependable signal transmission. For purchasing managers and technical engineers sourcing components for heavy machinery, reliability is paramount. The resistive design minimizes complex electronic failures, offering a direct and consistent reading of fuel levels even when the fluid experiences movement during transit. This mechanical and electrical stability translates to lower failure rates and easier integration into existing monitoring gauges and control panels on commercial vehicles and generator sets.

Optimized for Commercial and Industrial Demands

Sourcing the right fuel monitoring components is essential for ensuring the uninterrupted operation of valuable industrial assets. This sensor is designed with the specific challenges of commercial vehicles and generator sets in mind. It delivers long-term value by combining the physical durability of stainless steel with the operational stability of resistive measurement. Selecting this sensor means investing in a component that supports continuous operational efficiency, mitigates the risks associated with fuel mismanagement, and withstands the rigorous demands of daily industrial applications.

Review the detailed technical parameters of the S5-200 Stainless Steel 304 Fuel Tank Level Sensor below. This specification data is provided to assist engineers and procurement teams in ensuring precise compatibility with commercial vehicles and generator sets. We offer extensive customization options for length, output resistance, and cable specifications to meet specific project requirements.

Model Number S5-200
Length 200mm from the bottom to the edge of head unit, 110mm~3000mm is customizable
Material stainless steel probe and NBR float
Output Signal 0-190ohm or 240-33ohm, customizable
Resolution 21mm in resolution (default)
Float Dimension 35*32 NBR
Cable Length default length is 460mm without connector; length is customizable

Note on Customization: The parameters marked as customizable—including probe length (ranging from 110mm to 3000mm), output resistance values, and cable length—can be precisely tailored to match your specific tank dimensions and system configurations.

The fuel tank level sensor is engineered to deliver reliable and consistent fluid monitoring across a diverse range of demanding commercial and industrial environments. Designed for seamless integration into various tank systems, this sensor provides accurate level detection that is essential for maintaining the operational efficiency of heavy-duty vehicles, specialized machinery, and power generation equipment. By ensuring precise fluid measurement, it helps operators prevent unexpected downtime, optimize maintenance schedules, and improve overall fleet or equipment management. For procurement professionals and system integrators, its broad compatibility translates to simplified sourcing and reduced inventory complexity.

Supported Fluid Types

A critical advantage of this level sensor is its broad compatibility with multiple types of essential industrial fluids. It is specifically designed to function effectively within tanks containing:

  • Diesel and General Fuels: Ensuring accurate fuel tracking for continuous operation in remote or mobile setups.
  • Water and Coolants: Vital for monitoring cooling systems in large-scale engines and municipal service vehicles, preventing overheating and mechanical failures.
  • Hydraulic Oils: Supporting the reliable operation of hydraulic systems in heavy maintenance and construction equipment by maintaining optimal fluid levels.

This multi-fluid adaptability means that a single sensor model can be deployed across different fluid systems within the same vehicle or equipment fleet, streamlining procurement and reducing the risk of selecting incompatible components for complex engineering projects.

Key Equipment and Vehicle Implementations

The sensor is highly suitable for installation in a wide array of specialized vehicles and power generation units. The following table outlines the primary equipment categories where this sensor is typically applied:

Applicable for the Diesel/fuel/water/Coolant/Hydraulic Oil tank of these equipment
Diesel Generator Trailer
Refrigerated Truck
Military Armored Vehicle
Airport Shuttle Bus
Railway Maintenance Vehicle
Street Sweeper / Water Sprinkler
Marine Genset Trailer

To further understand how this sensor adds value to these specific applications, consider the following operational contexts:

  • Power Generation & Marine Operations (Diesel Generator Trailers & Marine Genset Trailers): In off-grid power generation and marine environments, continuous fuel supply is non-negotiable. The sensor provides dependable fuel level data, allowing operators to schedule timely refueling and avoid catastrophic power interruptions during critical operations.
  • Specialized Commercial Transport (Refrigerated Trucks & Airport Shuttle Buses): For temperature-sensitive logistics and passenger transit, vehicle reliability is paramount. Accurate monitoring of fuel and coolant levels ensures that these vehicles remain in active service, maintaining strict delivery schedules and smooth operations without unexpected breakdowns.
  • Heavy-Duty & Municipal Maintenance (Military Armored Vehicles, Railway Maintenance Vehicles, Street Sweepers & Water Sprinklers): These vehicles operate in demanding outdoor conditions. Whether it is tracking hydraulic oil for railway repair mechanisms, monitoring water capacities for municipal cleaning, or ensuring fuel readiness in armored transport, the sensor delivers stable readings that support mission-critical and public service tasks.

Strategic Value for Sourcing and Fleet Management

Selecting the right level sensor is a crucial step in mitigating operational risks. By choosing a sensor that is universally applicable across diesel, fuel, water, coolant, and hydraulic oil tanks for such a wide variety of equipment, purchasing managers can significantly consolidate their supply chains. It eliminates the need to source different sensors for a street sweeper's water tank and its diesel engine, or for a refrigerated truck's fuel system and a marine generator's coolant reservoir. This versatility not only accelerates the engineering design phase but also simplifies long-term aftermarket maintenance and parts replacement.

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