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The S5 series level sensor is engineered to deliver precise and continuous fluid monitoring, specifically optimized for bio-diesel tanks and modern generator systems. As industrial demands for accurate fuel management increase, having a dependable monitoring solution becomes critical to maintaining operational efficiency. This high-resolution sensor is designed to meet these exact needs, offering a robust and highly accurate method for tracking fluid levels to support continuous power generation and fluid storage safety.
One of the standout features of this device is that the S5 series level sensor provides a 4-20mA output, seamlessly integrating with existing generator systems to deliver precise fuel level data. This high-resolution signal provides exceptional accuracy in data transmission, allowing for precise monitoring of bio-diesel reserves. The 4-20mA output is highly resistant to electrical noise and signal degradation over long transmission distances, making it an ideal choice for complex industrial facilities. By ensuring seamless integration with control panels, this sensor guarantees that operators receive real-time, dependable fuel level data, enabling proactive maintenance and preventing unexpected downtime.
At the core of the sensor's reliability is its proven physical design. It features a float mechanism that adjusts with the fuel level, ensuring continuous and dependable measurements. Unlike other sensing technologies that may suffer from signal interference or false readings in specific fluids, this mechanical stability is particularly valuable in bio-diesel tanks. The continuous tracking capability guarantees that facility managers always have an accurate, real-time understanding of their fuel inventory, facilitating better resource planning and operational security.
Efficiency in deployment is a critical factor for equipment upgrades and new installations. For this sensor, installation is straightforward, using an SAE-5 hole flange mounted from the top of the tank. This industry-standard mounting method minimizes equipment downtime and reduces the complexity of integrating the sensor into existing infrastructure. The top-mount design not only simplifies the initial setup but also makes future inspections and maintenance significantly more convenient, providing long-term value and reducing overall labor costs for facility operators.
The application value of the S5-350 level sensor extends far beyond basic measurement. In the context of bio-diesel storage and generator power systems, accurate fuel monitoring is essential for operational continuity. By providing a reliable interface between the bio-diesel storage tank and the generator's control systems, this sensor helps optimize fuel usage, prevent critical power failures caused by fuel shortages, and support the overall efficiency of the power generation infrastructure. It is a strategic component designed for facilities looking to enhance their fluid management capabilities and ensure continuous, reliable power supply.
The technical parameters of the S5-350 high-resolution float level sensor are detailed below to assist in precise procurement and system integration for bio-diesel tank applications. This data sheet outlines the physical dimensions, electrical output, and material specifications essential for equipment selection. Please note the customizable ranges for probe and cable lengths designed to meet specific project requirements.
| Model # | S5-350 |
| Length | 350mm from the bottom to the edge of head unit, 110mm~3000mm is customizable |
| Material | stainless steel probe and NBR float |
| Output | 4-20mA |
| Resolution | 21mm in resolution (default) |
| Float dimension | 35*32 NBR |
| Mounting | SAE-5 hole flange |
| Cable length | default length is 460mm without connector; length is customizable |
Customization Capabilities: To ensure seamless integration with various equipment setups, the S5-350 sensor supports flexible manufacturing options. The stainless steel probe length can be specifically adjusted between 110mm and 3000mm to accommodate different bio-diesel tank depths, while the cable length can be tailored to match your specific wiring and installation environment. These adaptable parameters guarantee accurate fluid level monitoring and reliable 4-20mA signal transmission across diverse industrial applications.
Installing the S5-350 4-20mA current output level sensor involves several key steps to ensure accurate bio-diesel tank measurement and long-term operational stability. Please follow the instructions below:
Step 1: Choose the proper mounting Location
Select an appropriate spot on the tank for the sensor where it can accurately measure the liquid level. Ensure the stainless steel 304 probe can drop vertically without mechanical interference from tank walls, agitators, or fluid inlets.
Step 2: Prepare the Site
Clean the installation area thoroughly. Remove any debris, grease, or residue around the mounting hole to ensure a secure fit, prevent measurement interference, and maintain a proper seal against potential leaks.
Step 3: Mount the Sensor
Follow the manufacturer’s guidelines step-by-step to securely mount the sensor. Carefully insert the float and probe assembly into the tank. Ensure the installation works in consistence with the pre-defined tank's EMPTY and FULL positions for accurate 4-20mA scaling.
Step 4: Connect Wiring
Properly connect the sensor to your power supply and control system, adhering to standard industrial safety protocols. Ensure the 4-20mA loop wiring is correctly polarized. We can put an integrated connector in the design if needed for faster field deployment.
Step 5: Test the Sensor
After installation, test the sensor to check and ensure it responds correctly to liquid level changes. Verify that the output signal smoothly transitions between 4mA (empty) and 20mA (full) as the float moves along the probe.
Step 6: Regular Maintenance
Establish a routine to check and maintain the sensor periodically for optimal performance. Conduct visual inspections to ensure the float moves freely and perform cleansing to remove any bio-diesel sludge or particulate buildup on the stainless steel probe.
Q1: What is a liquid level sensor and how does it work?
A1: A liquid level sensor is an industrial device used to detect and measure the level of liquid in a tank or container. In the S5-350 model, it works using a buoyant float containing a magnet. As the float rises or falls with the liquid level along the probe, it triggers internal components, outputting a continuous 4-20mA electrical signal to the connected display gauge, PLC, or control system.
Q2: How do I choose the right liquid level sensor for my application?
A2: To choose the right liquid level sensor, consider factors such as the type of liquid (e.g., bio-diesel, corrosive fluids, or drinkable water), the required material compatibility (such as Stainless Steel 304), the desired measurement accuracy, the tank size and shape, and the specific installation requirements. The output signal type (like 4-20mA) must also match your monitoring system. Please contact our technical team for detailed selection information and customized solutions.