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Float Type Stainless Steel Probe And NBR Float Fuel Level Sensor with Air Tube for Off-road Machinery

Product IntroductionThe TN fuel level sensor represents a highly integrated and reliable solution specifically designed to meet the rigorous demands of automotive applications and off-road machinery. By combining essential fuel management functions into a single, durable probe unit, this sensor streamlines tank design and enhances overall operational efficiency. For manufacturers and fleet operators seeking dependable fluid monitoring, this sensor delivers consistent performance in challenging e
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The TN fuel level sensor represents a highly integrated and reliable solution specifically designed to meet the rigorous demands of automotive applications and off-road machinery. By combining essential fuel management functions into a single, durable probe unit, this sensor streamlines tank design and enhances overall operational efficiency. For manufacturers and fleet operators seeking dependable fluid monitoring, this sensor delivers consistent performance in challenging environments.

Engineered for Automotive and Off-Road Machinery

Off-road machinery and heavy-duty automotive vehicles operate in dynamic environments where standard components often struggle. This float type fuel level sensor is engineered to withstand the continuous vibrations, fluid sloshing, and demanding conditions typical of these applications. Whether integrated into agricultural equipment, construction machinery, or commercial vehicles, the sensor ensures reliable fluid management. This capability helps operators maintain productivity and avoid unexpected downtime caused by inaccurate fuel readings.

3-in-1 Integrated Design for Fluid Management

A primary advantage of this fuel level sensor is its multifunctional design. Rather than requiring multiple tank penetrations for different fluid lines, this probe incorporates three critical features into one streamlined unit:

  • Fuel Suction & Return: Facilitates a steady flow of fuel to the engine and efficiently routes excess fuel back to the tank, supporting stable engine operation.
  • Air Vent Tube: Equalizes tank pressure as fuel is consumed or during refueling, preventing vacuum lock and ensuring consistent fluid delivery.

This integration significantly reduces the complexity of fuel tank manufacturing, minimizes potential leakage points, and lowers overall assembly costs for equipment builders.

Continuous Signal Output for Precise Monitoring

Accurate fuel management is critical for operational efficiency. This sensor provides a continuous signal output, enabling precise, real-time monitoring and control of the fuel level within the tank. Unlike basic switches that only indicate high or low levels, the continuous output allows vehicle control systems and dashboard gauges to display exact fuel volumes at any given moment. This level of precision empowers operators to plan refueling schedules effectively, optimize fuel consumption, and prevent costly operational halts due to sudden fuel depletion.

High Installation Flexibility and Compatibility

Recognizing that different vehicle platforms and tank designs require specific mounting solutions, this sensor offers significant installation adaptability tailored to diverse manufacturing needs.

  • Mounting Flanges: The unit can be easily mounted using either an industry-standard SAE-5 hole flange or a 6-hole flange. This dual-option approach provides engineering teams with the flexibility to integrate the sensor into existing tank designs without requiring expensive modifications.
  • Tube Fitting Methods: To further accommodate diverse system requirements, the sensor supports multiple tube connection methods. Whether your assembly line prefers thread-in fittings for secure attachment, hoop-and-clamp configurations for standard setups, or quick-connect systems for rapid installation and maintenance, this sensor is fully compatible.

This versatility ensures a secure, leak-free connection tailored to your specific manufacturing protocols. By standardizing on a sensor that offers such broad compatibility and integrated functionality, procurement teams can consolidate their supply chains and reduce inventory complexity, while engineering teams benefit from a versatile component that adapts to various tank designs and accelerates the product development cycle.

Parameter Specification & Customization Options
Model # TN-390
Length 390mm (from the bottom to the edge of the head unit); 110mm~1500mm is customizable
Material Stainless steel probe and NBR float
Output 0-190ohm or 240-33ohm (customizable)
Resolution 21mm (default)
Float Dimension 35*32 NBR
Fuel Suction Pipe φ8mm, 10mm, or 12mm (optional); Filter unit is optional
Fuel Return Pipe φ8mm, 10mm, or 12mm (optional); Length is customizable
Air Vent φ6mm (default)
Cable Length 460mm without connector (default); Length is customizable
Connector Optional (can be integrated on the cable)
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