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SAE-5 Hole Pattern Fuel Level Sensor for Generator Tank Or Automotive Fleet Management

Product IntroductionThe TN fuel level sensor is purposefully engineered to deliver precise, reliable fuel monitoring for both industrial generator tanks and automotive fleet management systems. In modern commercial operations, maintaining accurate fuel data is critical for optimizing efficiency and controlling operational costs. This advanced sensor provides a comprehensive solution by integrating essential fuel suction and return functions directly into a single, streamlined unit. By combining
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The TN fuel level sensor is purposefully engineered to deliver precise, reliable fuel monitoring for both industrial generator tanks and automotive fleet management systems. In modern commercial operations, maintaining accurate fuel data is critical for optimizing efficiency and controlling operational costs. This advanced sensor provides a comprehensive solution by integrating essential fuel suction and return functions directly into a single, streamlined unit. By combining these critical capabilities, it minimizes the need for multiple tank modifications and simplifies the overall fuel system architecture, making it an ideal choice for equipment manufacturers, fleet operators, and procurement professionals seeking dependable fuel management components.

Core Advantages and Engineering Excellence

Premium Stainless Steel 304 Construction

Durability and long-term stability are paramount when dealing with industrial fuels and continuous mechanical operation. This sensor is meticulously manufactured from high-grade stainless steel 304. This specific material selection provides exceptional resistance to corrosion, rust, and chemical degradation caused by continuous exposure to diesel, gasoline, and other harsh operating environments. For procurement teams and engineers, this robust construction translates to a significantly extended product lifespan, reduced maintenance frequency, and a lower total cost of ownership over the equipment's operational lifecycle.

Integrated Fuel Suction and Return Functions

Unlike standard level senders that only provide volume monitoring capabilities, the TN series intelligently integrates both fuel suction and return pipes into its core structure. This dual-function design allows fuel to be drawn to the engine and excess fuel to be returned to the tank efficiently through a single mounting interface. This engineering innovation not only saves valuable installation space but also reduces potential leakage points on the tank surface, ensuring a safer, cleaner, and more reliable fuel delivery system for demanding mechanical applications.

Highly Customizable Dimensions and Standardized Mounting

Recognizing that fuel tanks come in a vast array of shapes, depths, and capacities, this sensor offers extensive height customization ranging from 110mm to 1500mm. This broad adaptability ensures a perfect structural fit for everything from compact auxiliary automotive tanks to massive industrial generator storage units. Furthermore, the unit features highly flexible and standardized mounting options, specifically supporting the widely utilized SAE-5 hole and SAE-6 hole patterns. These industry-standard interface types guarantee a secure, leak-proof installation process and seamless compatibility with existing tank designs, thereby accelerating assembly times and reducing integration risks for original equipment manufacturers (OEMs).

Primary Application Scenarios

The versatile design and rugged build of the TN fuel level sensor make it highly suitable for two primary demanding sectors:

  • Automotive Fleet Management: For commercial heavy-duty trucks, logistics vehicles, and construction machinery, accurate fuel tracking is vital. This sensor provides the reliable data needed to monitor fuel consumption, optimize operational routes, and prevent unauthorized fuel usage or theft, ultimately supporting smarter, data-driven fleet management decisions.
  • Industrial Generator Sets: Continuous power supply relies entirely on consistent fuel availability. When installed in backup or prime power generator tanks, this sensor ensures facility managers have dependable visibility into fuel reserves. Its robust construction withstands the constant vibrations of heavy machinery, helping to prevent unexpected power outages and ensuring critical backup systems are always ready for deployment.
Specification Item Technical Details & Customization Options
Model Number TN-420
Length 420mm from the bottom to the edge of head unit (110mm~1500mm is customizable)
Material Stainless steel probe and NBR float
Output Signal 0-190ohm or 240-33ohm, customizable
Resolution 21mm in resolution (default)
Float Dimension 35*32 NBR
Fuel Suction Pipe φ8mm, 10mm, 12mm is optional; filter unit is optional
Fuel Return Pipe φ8mm, 10mm, 12mm is optional; length is customizable
Air Vent φ6mm in default
Cable Length Default length is 460mm without connector; length is customizable
Connector Optional to be integrated on the cable
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